How Are Armored Vehicles Manufactured?

The manufacturing process of armored vehicles involves a series of meticulous steps to ensure the highest level of protection and quality. These vehicles are designed and built with specialized materials and components to withstand various threats and provide enhanced security. This article outlines the general process of how armored vehicles are manufactured. See over here to know about manufacturer of armored cars in UAE.

Design and engineering:

The manufacturing process begins with the design and engineering phases. Armored vehicle manufacturers work closely with clients and industry experts to understand their specific requirements and develop customized designs. This stage involves determining the level of protection needed, identifying the vehicle platform, and integrating various features and systems.

Armor materials and components:

Armored vehicles are constructed using specialized armor materials, such as ballistic steel, aramid fibers (e.g., Kevlar), and composite materials. These materials are carefully selected for their high-strength properties and ability to withstand ballistic attacks and other threats. The armor components, including plates and panels, are fabricated and shaped to fit the vehicle’s structure.

Armoring process:

The armoring process involves integrating the armor materials and components onto the vehicle chassis. Skilled technicians remove certain parts of the original vehicle, such as interior panels and trim, to make space for the armor installation. The armor is then securely attached to the vehicle’s frame, taking into consideration weight distribution and structural integrity.

Glass and window reinforcement:

Bullet-resistant glass plays a crucial role in armored vehicles. Specialized glass, typically made of multiple layers of glass and polycarbonate, is custom-made to fit the vehicle’s window openings. The glass is then installed using adhesives and framing systems to ensure proper sealing and security. Transparent armor solutions can also be used for additional protection and visibility.

Integration of security systems:

Armored vehicles often include advanced security systems to enhance their capabilities. These systems may include surveillance cameras, access control devices, communication systems, and active protection systems (APS). During the manufacturing process, these systems are integrated into the vehicle’s structure, wiring, and control panels to ensure seamless operation.

Testing and quality assurance:

Once the armored vehicle is fully assembled, it undergoes rigorous testing and quality assurance procedures. The vehicle is subjected to various tests to assess its ballistic resistance, structural integrity, the functionality of security systems, and overall performance. These tests may include ballistic penetration tests, blast testing, mobility testing, and system functionality checks.